Slacks, deformations, or cable faults develop on the power lines. Hundreds of kilometers of wires need to be quickly inspected to rectify the problem.
Laser Scanning Application
Energy
Power line Inspection
Problem
Challenge
Employees of municipal and industrial enterprises lack specialists and equipment. Hiring industrial surveyors is expensive and time-consuming.

Example of an inspection of power lines

Example of an inspection of power lines
⟶ An unmanned drone with a laser scanner quickly inspects the selected area for external defects ⟶ The computer processes the data ⟶ The problem gets resolved
Example of an inspection of power lines
LiDAR operates on advanced software and collects quality data, which is easy to analyze.
The team collects data much faster with the drone than manually, and the quality of the data is incomparably better.
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Solar Panels Inspection
Problem
Rains, hail, storms, and other factors damage solar panels. Even 1-2% of “hot spots” per hundred or a thousand diodes at increased power can lead to high costs over time.
Challenge
Both private and industrial power plants are expensive and time-consuming to check whenever damage is suspected.

Dymerska solar power plant, close-up shot

Dymerska solar power plant, close up shot with thermal imaging camera. The arrow shows the damage
⟶ A drone with an infrared camera quickly performs thermal scanning ⟶ We transform the data of each panel into a thermal map ⟶ We specify the location of the defect up to a millimeter
Ganska solar power plant, view from the flight
Thermal imaging is a quick way to detect faults and to subsequently save costs.
With a thermal map, you know exactly where the defect is located, and you save resources when spot-fixing it.
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Wind Turbine Inspection
Problem
Wind turbines require regular preventive maintenance to ensure maximum performance and extend their service life. If faults occur, they should be detected and corrected as soon as possible.
Challenge
Servicing in a conventional way is difficult, dangerous, time-consuming, and requires specialists, who will still come up with inefficient results.

Wind generator

Oil stain on the turbine
⟶ We mount digital cameras on the drones with a 30x zoom ⟶ You get to visually inspect the turbines down to the smallest details of the screws at different angles ⟶ The software automatically checks and analyzes the images.
Wind generator
Scanning with 30x zoom is an accurate and safe way to collect and analyze the data.
Regular automated checks save your professional maintenance costs.
The high accuracy results and speed make it the fastest way to detect and correct faults.
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Power lines Digitalization and Vectorization
Problem
Malfunctions in power transmission lines, especially in the utility and industrial sectors, cause work stoppages and substantial financial losses. Finding faults takes a long time, and delaying them can aggravate the problem and lead to accidents.
Challenge
Even knowing the localization area of the problem, workers would need more time only to detect the defect, not to mention fixing it.
⟶ A drone equipped with a laser scanner inspects power lines ⟶ We get the point clouds and classify them using the software ⟶ You get an accurate digital map that is easy to analyze for assessing risks and eliminating dangerous defects in time.
Point cloud of power lines
Drone power line inspection allows you to get to hard-to-reach places.
The LiDAR takes 100,000 measurements per second and provides the most complete and accurate indications of the state of the lines.
The use of drones increases the speed of inspection and personnel's safety.
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Stockpile Measurement
Problem
The measurement of bulk materials, especially in the industrial, mining, or construction sector, takes a lot of time, energy, and money. Miscalculations in the measurement of large volumes, even by a couple of percent converted into absolute figures, can make up to several tens of tons.
Challenge
To accurately measure the volume of bulk materials using conventional methods, they must have a correct geometric shape – a cube or cone. But that never happens.

Point cloud of an embankment

Measurement of embankment volume by point cloud analysis
⟶ LiDAR gets mounted on the drone ⟶ It takes 100,000 measurements per second with an accuracy of 1 cm ⟶ We use the software to process the data from the LiDAR and calculate the volume as accurately as possible.
Digital Elevation Model
The shape of the subject is not essential for LiDAR inspection.
A LiDAR mounted on a drone can immediately assess a large number of banks over a wide area.
When all work is built on the principle of a conveyor, this method avoids downtime, delays, and deadline disruption.
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Architecture & Construction
BIM — Building Information Modeling in Construction
Problem
All data about the building and its condition should be kept in a single place, be available to investors, contractors, inspection bodies, and residents. This applies to all stages of the facility’s life cycle, from design and construction to maintenance and renovation.
Challenge
The preparation of the project documentation usually takes a long time. At the design stage, errors that are difficult to detect before construction occur.

Point Cloud

Overview, point cloud
⟶ With the help of BIM technology, we collect, process, and design all information about the object as a single whole ⟶ We create a 3D model of the building ⟶ You get a digital model with accurate and complete data about each element
3D model of the Palace of Ukraine
BIM-technology reduces twice the terms of preparation of the design documentation and time of delivery of the object.
It is convenient to display changes in design decisions and watch the work of different contractors on a 3D model.
BIM helps to reveal and eliminate in advance discrepancies in engineering systems and communications at a planning stage.
On request, control authorities receive full offloading of all charges and tests, project documentation, and reports.
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As-Built Documentation
Problem
It happens that the administrative documentation on the facility hasn’t been produced, has been fully or partially lost, became impracticable, or requires an update. The absence of administrative documentation prevents the building from being put into operation.
Challenge
It may be necessary not only to restore documentation but also to check engineering network sections, structures, and work performed for compliance with technical regulations.

Building point cloud

Point cloud, overview of the 1st floor
We survey the subject with a high-precision scanner that takes 100,000 measurements per second ⟶ We get the most detailed and accurate data about each site ⟶ We create new administrative documentation or edit outdated information
Lybedskaya, overview, and drawing
The new administrative documentation created by laser scanning gets stored in one database.
The process of work interaction between different contractors and organizations engaged in construction is accelerated.
The documentation gets stored for the duration of the entire construction and even after the building is commissioned.
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Quality & Quantity Control
Problem
In the process of construction, it is necessary to check for defects, inconsistencies, and other deviations from the plan, accurately calculate the perimeters of walls, floor area, consumption of cement, cable, and other materials.
Challenge
Monitoring with a coordinate measuring machine requires contact with the measured object. Besides, the accuracy of such measurements is low.

The scanner on the territory of an industrial facility from Faro Technologies

A scanner on an unfinished construction site from Faro Technologies
⟶ By means of 3D scanning, the laser fixes the surface details in high resolution ⟶ A visual model of the object is created ⟶ A physical object is simply and efficiently compared with a digital model.
On-site scanner from Faro Technologies
When you have a visual layout at hand, you can quickly identify inconsistencies with the real construction to make adjustments.
Accurate calculation of materials, perimeters, and areas will help to save on construction costs, especially when it comes to a large-scale project.
The laser does not require to be in contact with the object being measured, and its high accuracy can detect deviations throughout the building.
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Topographic Survey
Problem
The topographic survey, in a conventional way, takes a long time, does not guarantee the most accurate measurements of the landscape, which subsequently affects the stages and results of the construction.
Challenge
Conventional surveying requires a lot of time, more specialists, and still does not produce as accurately as a laser.

Orthophoto plan

Point cloud for the topographic map
⟶ High-resolution lidars are used to scan any surface – roads, landscapes, future buildings ⟶ The obtained spatial data is digitized and stored in a common database ⟶ In record time you get a ready three-dimensional model of the production landscape.
Point cloud of a neighborhood
Laser scanning delivers high accuracy and detail of the topographic survey.
Topographic imaging helps to perform data equalization and geo-referencing.
The time of surveying is several times shorter than with the conventional method, and the measurements are substantially accurate.
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Industrial
3D modeling of pipes
Problem
On an industrial scale, the drawing of pipelines plays a fundamental role, because with its help it is possible to calculate the number of materials and make a communication plan in time. The more complete the data is, the more accurate the drawing.
Challenge
Conventional methods do not guarantee sufficiently-detailed and accurate data collection and tend to be time-consuming.
⟶ With the help of high-precision scanners, we collect the most extensive possible amount of data ⟶ The 3D scanner makes about 100,000 measurements per second and gives details up to a millimeter ⟶ We prepare the 3D model and all necessary documentation
3D model of the pipes
Laser scanning guarantees precise and reliable data collection, on which the 3D model is based.
It is possible to open access to a 3D model for all contractors and engineers who will exclude the occurrence of errors when laying out the communications.
The terms of preparation of the 3D model and the documentation are practically twice less in comparison with traditional methods.
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3D Modeling for reconstruction
Problem
In the production sector, especially on the large scale, there are often situations where modeling may be required for subsequent reconstruction. For example, a part of professional equipment that has no analog in the world goes out of order.
Challenge
It is not an option for engineers to repair equipment when there is no size of parts or schemes left.

Cloud of dots, different angles

⟶ A super-precise laser scans the object at maximum resolution ⟶ A 3D model of the equipment or a separate part is created ⟶ On the basis of this model, the broken part is partially or completely modernized
Point cloud
3D modeling is the best way to analyze an industrial object for reconstruction and modernization.
Scanning and modeling take place in a short time and provide the most accurate results.
When engineers know exactly what to recover and how to do it, the risk of errors is reduced, and as a result, the cost of money.
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CAD Documentation
Problem
The CAD documentation should be as exact and detailed as possible to accelerate works on the manufacture and to avoid the overspending of means.
Challenge
Producing the most accurate drawings containing the smallest details in a conventional method is tedious and difficult.
⟶ The laser scanning of the object is carried out ⟶ Based on the obtained point cloud, we develop accurate 2D and 3D models ⟶ You get the detailed CAD-documentation
Motor model DWG
Due to high scanning density, even the smallest patterns can be specified in drawings.
Time is significantly saved due to the fast scanning and accurate processing of data using CAD programs.
The accurately and in detail made CAD-documentation accelerates the process of work on the manufacture and saves means.
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Digital Elevation Model
Problem
To analyze and adjust elevation points, to make measurements and calculations, you would need a precise and detailed terrain model. With the help of conventional methods, the model is created for quite a long time, which can be critical for production.
Challenge
Remote sensing, topography, cartometry-based modeling, and other measurement methods are labor-intensive and time-consuming.
⟶ We use high-precision LiDAR for gathering measurements ⟶ LiDAR makes 100,000 measurements per second and collects accurate data ⟶ Based on this data we create your most detailed terrain model
Digital Elevation Model
3D modeling helps to quickly analyze a site or terrain on an industrial facility of any size.
LiDAR scans the terrain of any area much faster than conventional methods would.
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BIM — Информационное моделирование в промышленности
Problem
To organize effective communication for a large team on-site and have the ability to implement changes, add information to the drawings and minimize errors, you would need a convenient and accessible way to store the process for all participants.
Challenge
Lack of communication and up-to-date data from all participants in the work on the industrial site leads to errors and failures.
⟶ With the help of BIM-technology we collect, process, and project all the data about the industrial object ⟶ We create a visual 3D-model of the object ⟶ You get online storage, where all the specialists track the information that is currently relevant
BIM in manufacturing
BIM technology allows you to create an online repository for all information related to the industrial facility.
Shared access to the model for all project participants improves the communication process and minimizes errors.
On request, inspection authorities receive the relevant data, project documentation, and other information in electronic form.
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Engineering
Reverse Engineering
Problem
There are situations when mechanisms fail due to breakage or defect of a part that has already been removed from production and has no analogs.
Challenge
It is not feasible to repeat a pattern without having a model and accurate documentation to fully match and replace an obsolete or broken one.

Point cloud HK417

Point cloud HK417
⟶ We scan a detail by means of the laser ⟶ We create 3D or CAD-model using advanced software ⟶ You receive the exact outline and coordinates of a detail
Scanning of an assault rifle to develop a shoulder stock
Reverse engineering service includes scanning of finished parts to create 3D and CAD models.
The maximum detail of the 3D model allows us to analyze the data and redesign the part without manufacturing defects.
This is the only possibility to get precise coordinates of a detail that is no longer produced and has no analogs.
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BIM in Engineering
Problem
To ensure that everyone working with an object has access to complete information about it, can make changes, add information to drawings and minimize errors, you would need a solution that is easy and accessible to everyone.
Challenge
When changes occur in the project, it is necessary to display them on all drawings and to notify the existing and future participants.
⟶ With the help of BIM-technology we collect, process, and project all the information about the object ⟶ We create a 3D model of the building ⟶ You get a single digital model with accurate and complete data, which can be amended
Metrology example
It is convenient to instantly display changes for all participants of the process on a 3D model.
BIM helps to identify and correct inconsistencies in engineering systems and communications in advance and facilitates access to them during exploitation.
Supervisors receive all the data they need upon request.
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Mining
Volume Measurement
Problem
Usually, the process of measuring the volume of mined rock in open-pit mines looks like this: the surveyor moves with a hanger, and the engineer coordinates the characteristic contours of the mine with a total station. The measurements are not accurate enough as a result.
Challenge
Conventional measurements undergo from a few hours to a whole day. All this time, the specialists are in the working area, which can be unsafe.

Схема расположения мест объема точек

Цифровая модель рельефа
⟶ High-precision LiDAR is mounted on a drone ⟶ LiDAR takes 100,000 measurements per second with an accuracy of 1 centimeter ⟶ We get the most accurate and complete data for volume calculation
Digital Elevation Model
Measuring the volume of mined rock in open pits, using LiDAR surveying is an efficient and most accurate way to measure the volume of mined rock.
Scanning the rock volume with drones is many times faster than with the traditional method.
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Topographical Survey
Problem
Topographic surveying at an open-pit mine takes a long time and doesn’t give high accuracy or detail when applying conventional methods.
Challenge
Even with a bundle of money and time, you would not get the proper level of detail and accuracy.

Topographical map

LiDAR point cloud
⟶ We perform topographic surveying with a laser scanner ⟶ We receive spatial data: terrain plan, terrain scan, elevation marks, etc. ⟶ You get to use the data for building quarries, setting up infrastructure, laying roads, and more
LiDAR cloud with vegetation display (NDVI)
Scanning the terrain provides calculations with a high percentage of accuracy.
High-quality topographic imaging helps to geo-reference the data.
The data collection time is reduced, and you get a three-dimensional model of the mining landscape faster.
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Mine Scanning
Problem
As a result of the measurement work, surface marks are obtained. Those are transmitted to the mine for the breakdown of underground coordinates. The results also get used for the laying of mine workings and directions. Such works require high accuracy, high time, and financial costs.
Challenge
It is vital to carry out measurement work without stopping the process and without contacting the equipment since a process stoppage causes the entire production to stop.

Point cloud of tunnel exit with surrounding railings and electrical wires via Faro Technologies
⟶ High-precision scanners make 100,000 measurements per second without contacting the equipment ⟶ We receive the data and create a three-dimensional model of the mine ⟶ You receive the surface marks and all the data for paving the workings and directions.
With a high-precision scanner, you get the most detailed 3D model of the object.
Laser scanning reduces time and financial costs by several times.
Measurement work is performed without direct contact with the equipment, which allows us to perform scans without stopping production.
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Heritage
Heritage 3D Modeling
Problem
The preservation of world heritage sites is a priority for the present generation. At the same time, it is unlikely to prevent access to them, as they are used for research and educational purposes.
Challenge
The use of original heritage sites for research and studies is a threat to them.
⟶ The heritage property is scanned with a laser ⟶ Laser makes 100,000 measurements per second with an accuracy of 0.1 mm ⟶ We obtain a super-accurate 3D visual model of the property and its data
3D model of the Mount Rushmore National Memorial sculptures, CyArk
The 3D model can be used for educational and research purposes when there is no access to original heritage sites.
Making a visual model is a quick, affordable, and effective way to preserve the world heritage sites for future generations.
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CAD Documentation
Problem
CAD documentation should be as accurate and detailed as possible, which is especially important when it comes to objects of historical and cultural heritage.
Challenge
At the use of conventional ways of creation of visual models, it is difficult to consider the smallest details, and the process demands much time and means.

Chess area in the Shevchenko Park. Point cloud

Passage on Khreshchatyk. A point cloud
⟶ We carry out laser scanning of the object ⟶ Based on the obtained point cloud, we develop precise 2D and 3D models ⟶ You get detailed CAD documentation
CAD documentation of the Passage on Khreshchatyk
2D and 3D models of heritage objects will be up to 1 mm corresponding to the original.
Unlike conventional methods, scanning speeds up model creation and data processing and saves money.
Topographic survey of archaeological excavations
Problem
During the research work, architects need the characteristics of the area, because the location of many architectural monuments is subject to a specific topographical pattern. They need to know the exact measurements of heights, the location of cliffs, ravines, fords.
Challenge
Due to the terrain’s roughness, it is impossible to cover it at one glance, even from a height. Creating topographic plans takes a lot of time and money, and the maps quickly become outdated.

Hetman Kyrylo Rozumovskyi’s Palace, Baturin

Baturin neighborhood
⟶ We scan the terrain with LiDARs placed on the drone ⟶ We assess the condition of the territory at that very moment ⟶ We create a 3D model for further study
3D digital terrain model (DTM)
LiDAR receives data on the ground surface despite the presence of vegetation. The vegetation does not complicate or slow down the work in any way.
Hard-to-reach places (swamps, jungle, forests) will no longer cause difficulties or inconvenience.
3D model creation considerably reduces time and financial expenses.
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Artifacts Scanning
Problem
This generation’s task is to preserve heritage sites that are on the verge of destruction. Because of this, artifacts cannot be studied in schools or universities, used in presentations, restored, or used for making discoveries.
Challenge
A very narrow circle of scientists and researchers have access to the artifacts, so we know only about 30% of the world’s history.

A coordinate measuring machine (CMM) measures the artifact

A coordinate measuring machine (CMM) measures the artifact
⟶ High-accuracy laser equipment recognizes even the smallest details ⟶ Super-precise visual model of an artifact is created ⟶ Such models can help make a breakthrough in science
A coordinate measuring machine (CMM) measures the artifact
A visual model will help to investigate and even reconstruct missing parts of an artifact to fully evaluate its size, shape, and purpose.
Scanning an artifact saves time and money compared to classical methods of obtaining data about an object.
Creating visual models can help make science and research more accessible.
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